OEE & Factory Analytics Platform
Production performance is reviewed from last week's Excel — by then the shift that caused the drop is over and the supervisor has forgotten the root cause.
CAPABILITIES // WHAT GETS BUILT
What this system delivers for your team
Machine-level OEE dashboard updated every shift showing Availability × Performance × Quality with colour-coded status
Downtime entry by operator with root cause category (breakdown, setup, material shortage, planned maintenance) and duration
Shift production counter linked to target — green/amber/red status visible on shop floor display boards
Quality rejection tracker with defect category and responsible machine — feeds back into OEE quality metric
Week-on-week OEE trend per machine to identify chronic underperformers vs one-off incidents
Alert engine for machines crossing downtime thresholds or falling below OEE target mid-shift
Every build is scoped to your organisation's workflow — features and modules may vary.
PROCESS // HOW I WORK
From scoping call to live system
Scoping Call
A 30–60 min free call to understand your workflow, team structure, and exact requirements. No commitment — just alignment.
Custom Build
I build the system to your specifications with weekly updates. All work is tracked — you see progress before final delivery.
Delivery & Handoff
Deployed to your infrastructure, your team trained, documentation handed over. Optional AMC for ongoing support.
FIT // WHO THIS IS FOR
Who this system is for
Plant Manager / VP Operations / Factory Head
Discrete or process manufacturer with 5 or more production machines or lines whose overall equipment effectiveness is currently calculated manually from shift reports and whose downtime root causes are never systematically tracked
OEE is calculated every Friday morning from data collected on paper during the week — by the time the number is known, five more shifts have run and the low-OEE machine is still underperforming
- —OEE is calculated every Friday morning from data collected on paper during the week — by the time the number is known, five more shifts have run and the low-OEE machine is still underperforming
- —Downtime is recorded as a total number per machine per shift, not by root cause — maintenance cannot tell whether the same machine keeps failing for the same reason or different ones
- —Senior management asks for production efficiency data in the monthly review and gets a summary number with no drill-down — the factory team prepares this report manually every month taking a full day
BEFORE
Shift supervisors fill a production report in Excel at the end of each shift. Downtime is noted as total hours with a general reason. OEE is calculated manually on Friday afternoon. Plant manager reviews last week's performance in the Monday meeting. Machines that chronically underperform are identified only when someone notices a pattern over several weeks.
WITH THIS SYSTEM
OEE is updated every shift for every machine. A display board on the shop floor shows live production vs target. Maintenance engineers see downtime by root cause and identify recurring failures before they become chronic. Plant manager starts each day with a dashboard showing yesterday's OEE, not last week's. Monthly efficiency reports generate automatically.
KEY OUTCOME
Average OEE improvement after 6 months of data-driven management: 12–18 percentage points. Time to identify a chronically underperforming machine: weeks → 3 shifts.
BUILD // WHAT I DELIVER
What gets built for you
PROCESS // HOW IT WORKS
Every build starts with a scoping call. I understand your workflow, adapt the system to your team, and deliver a detailed price estimate before any work begins.
Ready to scope OEE & Factory Analytics Platform?
Book a free scoping call. I'll map your workflow, align the build to your team, and provide a detailed price estimate based on your requirements.
WORKS WELL WITH
These systems are commonly scoped together or phased into a connected build. Let me know during the scoping call if you're considering a multi-system setup — I'll structure the engagement accordingly.